Sheeter Web Inspection and Splice Detection

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Where the Science of Quality Assurance is still an Art!

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Splice Detection, Tearout Detection, Joint Detection, Missing Ply Detection and Quality Control Technologies

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Since the 1950's, Splice Detector Systems, a partner of R.K.B. OPTO-ELECTRONICS, INC., has developed the most diverse line of high-speed splice detectors for all facets of conversion and material web based manufacturing processes.   Our products are the leading edge technologies that have become the industry standard by large and small companies alike.   Our splice detection technologies will meet your companies quality initiatives and goals.  In one application, you will realize tens of thousands of dollars saved upon the detection of a single splice that would have gone undetected to your customer.  With a return on investment of less than 24 hours, your company will improve its delivered product quality, process efficiencies and increase your customer base.  Our sensing technologies for splice, tearout, missing ply and web break include:

 

Capacitive Technologies

Resistive Technologies

Photosensitive Technologies

Camera Based Technologies

Low Pressure Contact Technologies

 

Our wide-ranging technologies makes it possible to choose the right solution and accessories for your specific quality initiatives and inspection application.


1000 Series Technologies

 

Model 1032

This technology is our original Splice (Joint) and Tearout Detector that was initially invented and patented back in the late 1960's.  This system mounts edge of web and is the most reliable and cost effective technology available worldwide.

Model 1032B

This technology was designed in the late 1980's in cooperation with Jagenberg AG.  Designed for center of web mounting, this system eliminates the need for any operational intervention upon web deckle changes.

Model 1032C

Our Metallized Splice Detector was developed for detection of splices in metallized web materials such as food packaging where conventional and out dated photocell and ultrasonic approaches have been less successful.

Model 1088

Our Sentinel Splice (Joint) Detection System developed with green technologies, provides a low power, cost effective solution for the detection of splices (Joints), tearouts and web brakes.

Model 1088B

This technology based on our 1088 green approach allows for a center of web mounting that eliminate operational intervention for deckle changes.  Operating off of DC voltage, this system is a low power, cost effective solution for the detection of splices (Joints) and web brakes.

Model 1108

Our Register Control Technology give you cost effective in-register of key marks, watermarks, print and related registration applications.

Model 1109

Our Dandy Roll Control Technology provides cost effective key mark implementation of watermarks and related registration by controlling the applicator to ensure the mark is precisely applied to pre-determined position along or within the web of material.

Model 1122

Our Reject Control Technology provides reliable gate control of sheeter applications where the need to reject defective sheeted material is required.

Model 1280

Our Multicolor Edge Marking System for edge of web marking for defect location and/or process control identification.  5 standard colors with the option to add more colors as required.

Model 1478

Our Missing Ply (web) Detection  System is designed for the detection of subtle as well as gross web ply break detection in various multi-ply web material processes such as Tissues.  The unit will also provide precise splice detection and full web break detection.  Available to mount anywhere within the web process, one to multi sensors can be used to ensure your plies do not damage your process equipment.

 


Sheeter Inspection Technologies

 

Model 3600

Our FCS-WIS was developed for the inspection of sheeted material.  This technology incorporates cost effective high definition filtering that provides complete inspection and rejection of all defective future sheeted material.  Future slit line compatible, this systems can easily adapt to changes in production from parent roll to end product.

 


4000 Series Technologies

 

Model 4000 The Model 4000ART is an advanced automatic tracking system designed so our customer can adapt edge mounted quality assurance, control and analytical monitors and/or components to facilitate complete automation.  The technology  provides the ability to automate any technology to advance/retard into a web based process eliminating operational intervention and ensuring the quality control components are “ONLINE” when needed.
Model 4010 Our Crease and Lump Detector is designed for high gloss, high end coated web material applications such as cast coat, magnetic media and other materials where the slightest elevation will result in lost production, down time and poor quality.

 

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